Defining Project Requirements: 

Clearly define the objectives, specifications, and functional requirements of the prototype to be developed. This includes understanding the desired size, geometry, material properties, and any specific features or functions.

Conceptualization and Ideation: 

Generate and refine ideas for the prototype design. Utilize sketches, brainstorming sessions, and design thinking methodologies to explore different concepts and select the most promising iterations.

Concept Validation: 

Once a concept is selected, foam prototypes can be created to validate the design and make design iterations. They allow designers to assess ergonomics, aesthetics, and overall product fit. Foam prototypes help identify potential design flaws or improvements before moving to more advanced prototyping methods. These prototypes can be modified quickly and cost-effectively to incorporate design changes. 

CAD Modeling: 

Create a 3D computer-aided design (CAD) model of the prototype using specialized software. This step allows for precise control over the design geometry and dimensions.

Design Iteration: 

Analyze the results and feedback obtained after prototype testing. Use this information to refine the prototype design and make necessary modifications to address any identified issues or shortcomings. We collaborate with our clients to iterate on the design and make any necessary refinements.